SmartGen’s blog

In order to quickly solve the problems for customers, SmartGen has developed a small-sized, easy-to-use communication, power modules. The models and functions are as follows:

PTM6940 Transformer Module

Elementary 690V, secondary 400V;

Guide rail mounting;

It is used for 3P3W, 3P4W.

BTM300 Dual DC Power Switch Module

Two inputs, one output; 

DC 24V-1A;

LED indication and power supply status relay output;

Guide rail or screw fixed mounting;

Any normal voltage will guaranteen the system power supply.

HRC12 Bluetooth Communication Module

Supports data communication between mobile phone (Android only) and genset;

It is connected with control module via RS485;

The mobile phone APP controls the start/stop of the genset;

Bluetooth communication distance is moren than 50 meters;

The mobile phone APP controls the power supply of the control module or wakes up the unit control module;

Guide rail or screw fixed mounting.

SGB100 Bluetooth Communication Module

Bluetooth 4.1, BLE low power comsumption;

Cooperates with mobile phone APP (IGMPA6) for parameter configuration and device control (Android phones only);

It is Suitable for SmartGen control module with USB SLAVE interface;

Communication distance is up to 10m.

SG72A Communication Convertion Module

RS232 is shifted to USB;

RS485 is shifted to USB;

LINK is shifted to USB;

It is suitable for equipment with above interfaces;

The module power is taken from the USB interface of the computer.

SGUE485 Communication Interface Convertion Module

USB interface (special for SmartGen control module) is converted to isolated standard RS485 interface;

RS485 network can connect with up to 32 nodes;

Guide rail mounting;

USB power supply.

www.smartgen.cn

                                                                                                      —— Recorded the “2020 Table Tennis Competition”of production center of SmartGen.

The special start of 2020 was destined to be written into history (Although the global anti-epidemic cost was heavy, we were also witnessing this special history).

SmartGen, as a manufacturing company, resumed work on February 12 on condition that we ensure our security. 100% of production capacity was restored in March.

After a long“ Spring Festival Holiday”, you are embarrassed if your weight does not increase. Why? How sorry for those dead chickens, ducks, fish, pigs. Not losing weight in April, sad for a year. It's a difficult problem before us that burn excess calories. During the epidemic, those widely spread terrorist rumors always strike our fragile heart that wants to lose weight. However, the best resistance to the virus is to improve immunity. what should we do? Don’t worry, the company has already taken action.

At the same time, in order to boost the mental outlook of employees, production center of SmartGen eliminated difficulties and properly formulated a safety plan,  held the "2020 Table Tennis Competition" in due course.

The competition was quite fierce, one word summary: DEI (Mandarin means comfortable. Please forgive the editor of Henan dialect. However, only Henan dialect can express my excitement at the moment!)

Friendship first, competition second. No matter you are professional or amateur, all comers are welcome to sign up. Therefore, the level of the participants is quite large, and all kinds of weird moves attracted the audience to laugh.

Some people even improvised a song.

《Ping-Pang》

A little ball, running on both sides. you push and i block, nobody wanted.

Turn left and right, jump up and down. Running on the ground.

The little ball always jumped, and vanished from our sight at final.

When we searched in the sky, it appeared .

The little ball was so lively, it made people laugh easily.

It jumped with various posture, and everyone laughed around him.

Come on, follow my perspective, let us relive this passionate days.

Valiant and spirited, our male and female athletes debut:

Look, it's time for the knockout round!

It's him and her, a bunch of little Nezha.

Although the house sparrow is small, but be fully equipped. What NBA have,we also have. It’s cheerleaders show time. 

(Request WeChat of those bachelorette!!)

Finally, after a long time of knockouts, the exciting finals began! !

This is men singles final, you push and i block, the scores is changing. Everyone is nervous.

This is women singles final. Bright and brave, superb skill. Who will be the winner? It's really anxious, because i make a bet with a bowl of spicy soup.

Finally, the suspense is over.

Let’s feel the breeze of king together!

At the award ceremony, not only trophy, but also prizes! (jealous.......)

Tremendous strength, facial attractiveness. I will say nothing. I will also participate in the competition next year.

The production center of SmartGen undertakes the task of manufacturing. Busy work, tight time and heavy tasks. Outside of work, the table tennis competition played a huge role in relieving fatigue and stretching the body and mind.

Passion for life, enthusiasm for work.

The competition has come to an end, winning or losing is not the goal. What is the most valuable asset of SmartGen is that employees invest their lives and work happily with a healthy mind and body. 

In the future, the company will hold more employee activities. 

Let’s moving, exercise, and be ready anytime.

www.smartgen.cn

It is an irresistible trend for“Intelligently made in China” to go abroad.

The 15 * 800kW gas power station project in Murom, Russia is contracted by Weichai, the power system adopts gas engine of Weichai Baudouin, its body heater adopts HWP40 of SmartGen, the control system adopts the HGM9510 parallel control cabinet of SmartGen. According to the special requirements of customers, SmartGen has developed a personalized human-machine interaction (HMI) centralized monitoring system.

Since Jan.5, 2020, the equipment installation and commissioning of the whole project have gone through more than 100 days, from white snow to scorching sun. During this period, our Chinese team braved the cold and gave up the opportunity of family reunion during the Spring Festival, especially in ourbreak of Covid-19 epidemic, they overcame the difficulties together, showing a high degree of professional ethics and qualities. The rigorous work style of no afraid of hardship, no complaints and initiative action, but also the high reliability of the equipment, has won the owner's high recognition and great praise. At present, the project has achieved stage result.

Great things in the world must be done in minute detail. It is precisely by virtue of excellent competitiveness and the spirit of pursuing perfection in details that “Intelligently made in China” has entered the international market step by step and taken deep roots. These more than 100 lonely, cold days and nights in the outskirts of Moscow, no pretentious behaviors and tears, only action! Because Moscow only believes in competitiveness.

When the familiar melody begins, let's pay tribute once again to the most lovely people who are still struggling on the front line, struggling in a foreign country! Thanks for your hard work! Here's thumb up for you!

Our motherland will not forget you, we will not forget you!

Please take care of yourself. When the day of triumph is coming, let's talk about Sangma with wine!

Here is “Letter of thanks” from Weichai:

www.smartgen.cn

MGCP100B Series Diesel Control Box

After ten years of consistent R&D and product promotion in marine diesel control and power management control of automatic power station, MGCP100B series diesel control boxes and HMC6 power management modules provided by SmartGen with advanced technology, full functions and complete certificates have increased in the high-end marine market year by year, gaining rich experience in field of diesel control of marine propulsion engines, marine auxiliary engines and marine gensets with different uses.

Features of SmartGen marine diesel control solutions

1. MGCP100B series control boxes are appliable for marine diesel of different speed regulation (machanical , electronic and ECM control).

2. Master control module with backlight LCD display, Chinese/English optional, the main parameters can be set through panel to realize “one button operation”.

3. Up to 16 remote monitoring modules can be extended by CANBUS.

4. 2 pieces of 16 digital inputs (DIN16A), 2 pieces of 16 relay outputs (DOUT16B), 2 pieces of 16 PT100 inputs (AIN16 - PT), 2 pieces of 16 4 ~ 20 mA inputs (AIN16 - C), 2 pieces of 16 analog integrated extension modules (AIN16 - M02) can be extended by CANBUS, which can realize multi-channel digital inputs, temperature, pressure, speed data sampling, relay and 4 ~ 20 mA output can be configured at the same time.

5. CANBUS can be used to extend the security module (RPU560A) to achieve multiple protection of the engine.

6. It can be controlled and communicated by CANBUS and dozens of EFI diesels with J1939 interface.

7. With RTC, alarm information display and event log, it is convenient to daily maintenance and fault inquiry.

Standardized control modules and extension modules

Classification societies have strict regulations for marine diesel gensets and marine engines control and protection, SmartGen adopts the main control module and extension module topological structure to build control system, strictly in accordance with the classification rules for design, with 22 years experience in the field of diesel control to ensure the highly standardized modules development process and the product functions.

Marine Diesel Control Series

MGCP100 series diesel engine control box with various functions

MGCP100L and MGCP100B series control boxes are based on the design concept of master control module and extension module. The master control module and extension module are connected through the standard CANBUS interface, following a unified network topology. At the same time, the master control module is pre-built with a set of programmable configuration parameters, so the user can change the working mechanism of the control system without changing the circuit.

HMC4000/HMC6000A/HMC9000A control modules have the models to support J1939 interface, suitable for makers of marine EFI diesel controlled by ECM, the speed control unit and some sensors could be saved from the topology.

Control Topology of HMC6000A Engine Control Module in Complex Applications

Control Topology of HMC9000A Engine Control Module in Complex Applications

Users can use MGCP100B-2 diesel control box and its supporting remote transmission module on the diesel master genset, emergency genset and main propulsion diesel to make a one-stop marine power and automatic power station solution with the HMC6 power management control module developed by SmartGen.

Power Management Application

One-stop Service

SmartGen has a professional marine products service team, which can provide customers with one-stop services such as solution design, production, product certification (CCS, BV) and debugging guidance from the diesel control and automatic power station power management.

Solutions

MGCPB-2 Series Diesel Control Box

A 20 meters patrol boat from a marine bureau equipped with two Scania DI13 EFI diesel; MGCP100B-2 diesel control box and HRM3300 remote monitoring module in the control console of SmartGen adopted to realize side and remote control operation. The bimotored driven and twin-screw boat is mainly used for law enforcement patrols along the Yangtze River waterway to ensure safe and orderly shipping.

Power Station Solution: MGCP100B-2 + HLS300 Power Sharing Module

Three official ships of a shipyard equipped with Cummins main genset. MGCP100B-2 diesel control boxes with HMC9000A as the master control modules are used, the switch panel is an automatic power station built by HLS300 load distributor and HSM300 sync control module.

MGCP100B-2 Series Diesel Control Box

4 main gensets (Cummins EFI diesel) on a surveying ship are equipped with MGCP100B-2 diesel control box with HMC9000A master control module.

The MGCP100B-2 diesel control box is installed on the main propulsion and the main control module is HMC9000A.

HRM3300 and HMC6000RM Remote Transmission Module Application

HRM3300 and HMC6000RM remote transmission modules installed on the driving console and AMS alarm monitoring platform.

MGCP100B-2 Series Diesel Control Box

Cummins master engine: HMC6000 diesel control box with security module, switch expansion control module, remote transmission module, which can detect engine speed, water temperature, oil temperature, oil pressure, water pressure, battery voltage and other parameters. With water level alarm input, fuel leakage alarm input, low pressure alarm input, anti-condensation heating functions, as well as multiple alarm outputs that the alarm point can be extended.

MGCP100B-2 Series Diesel Control Box

VOLOV D7 master engine: HMC6000 diesel control box with power conversion module, digital output expansion module, battery charger and two sets of remote monitoring modules; it can monitor the engine speed, oil pressure, oil temperature, water temperature, water pressure, battery voltage and other parameters, with fuel leakage, low water level alarm input functions.

www.smartgen.cn

Founded in 1998, SmartGen focuses on the engine control of R&D, manufacture, sale and service of related products!

Accumulatively developed more than 400 products, of which the genset controllers take the lead at home.

There are 11 offices in mainland China and more than 50 agents overseas.

More than 70 R&D engineers and nearly 400 patents.

With 22 years of sustainable development, the products have passed CE, UL, CCS, BV and other certifications and made a great contribution in the field of national defense, data center, shipping, telecommunications, etc.

With 22 years of sustainable development, we constantly increase laboratory equipment such as EMC, environment, real machine, etc. Strict and systematic testing to ensure stable and reliable product quality.

With 22 years of sustainable development, we continuously improve the "smart" manufacturing level of the dust-free workshop, independently develope automatic test equipment, and improve the efficiency and reliability of production. Six sigma and MES production execution systems have been introduced.

With 22 years of sustainable development, we continuously improve technology R&D capability, introduce IPD (Integrated Product Development) and PLM (Product Life Cycle Management), and build an efficient and professional R&D team guided by market demand.

With 22 years of sustainable development, we continuously improve the technical level of marketing and service teams, introduce OA(Office Automation) system, ERP (Enterprise Resource Planning) and CRM (Customer Relationship Management), and create customer-focused development concepts of close-fitting, personalized and quick response.

22 years, we forge ahead;

22 years old, in the prime of the youth;

Let’s run hand in hand for a better tomorrow.

www.smartgen.cn

One 20-meter patrol boat from a marine bureau is equipped with two Scania DI13 EFI engines; the control system and driving console adopt HMC9000A diesel control module and HRM3300 remote monitoring control module of SmartGen respectively. The control modules are connected by CANBUS to realize side and remote control operation, which is simple, stable and reliable. The bi-motor driven and twin-propeller boat is mainly used in the waterway patrol and law enforcement of the Changjiang River to ensure safe and orderly navigation.

www.smartgen.cn

---brings its full play into anti-epidemic

1. Various of communication interfaces: integrated USB、LINK, RS232, RS485, CANBUS;
2. 2 auxiliary digital inputs: realize the monitoring of affiliated facilities such as machine room access control, anti-theft and fire fighting;
3. Event-log: data loss won't happen even unstable network; 
4. Remote firmware upgrade: remote upgrade of cloud minitoring modem firmware over 4G WIFI;
5. Intuitive operation status: LED indicates the operation status of power supply, communication, GPS, GPRS of the cloud monitoring modem; 
6. Convenient settings: parameters setting through the smartphone with the SGB100 bluetooth module;
7. Two models: CMM366B-4G, CMM366CAN-4G;
8. Smart restart: after off-line;
9. Two-in-one antenna: integrated design of GPS and GPRS antenna.

New cloud monitoring modem will be brought to the market recently, please show more concern!

In addition, there are three integrated cloud monitoring genset control modules:

HGM7110N/7120N

Core Features:

• Built-in ETHERNET interface can be used where there is ETHERNET;
• With RS485, USB interfaces;
• DC+5V power supply output, the sensor supports voltage type, current type, resistance type.

HGM7220N/S

Core Features:

• Built-in 4G cloud monitoring communication module, for different countries and regions can choose the corresponding expansion board
• With RS485, USB, CAN interfaces;
• DC+5V power supply output, the sensor supports voltage type, current type, resistance type;
• With SMS function, HGM7220S has synchronous switching function.

HGM9420N/LT

Core Features:

• 4G cloud monitoring module is optional, and the corresponding expansion board can be selected for different countries and regions;
• With dual RS485, dual USB (HOST, SLAVE), dual CAN, ETHERNET interfaces;
• DC+5V power supply output, the sensor supports voltage type, current type, resistance type.

During the outbreak of pandemic, SmartGen will spare no effort to provide products support for the world!

Many hands make light work. Let's work together and wish the world to achieve anti-epidemic victory earlier!

www.smartgen.cn

Mist cannon trucks were carried on the way to UAE

Whether on the streets of a bustling city or on an overnight construction site, she is like a beautiful landscape, known as "beautiful guardian" and "environmental purifier". Recently, she once again attracted the global attention with her perfect quality, making great contribution to fight against the epidemic in the Middle East.

"Tiandimei" mist cannon machine, made by the world's third generation geneset and industrial sprayer leader -- Huali electromechanical! Huali insists on making high quality products decades as a day, pouring huge investment into R&D, manufacture and being remarkable in the world!

The mist cannon truck is equipped with lower assembly, geneset, mist connon machine, hydraulic system and intelligent control. The shell of the truck is made of stainless steel, which is goodlooking and durable, 360°rotation,  pitching 45°up and down. The control module of the geneset uses HGM6100N series of SmartGen with multi-language, which is flexible for different environments and working conditions. Cloud monitoring is also appliable, which is stable and reliable. After 22 years of development, SmartGen are popular with users and enjoys good reputation at home and abroad.

Gensets for Mist Cannon Trucks

Gensets for Mist Cannon Trucks

SmartGen is willing to join hands with Huali, keeping pace with independent innovation and continuous improvement, as well as committed to providing high-quality products and services for the world. Here I compose of a poem to express the delight of the progress made in China:

Having you,

We are safe and sound,

Maing concerted efforts to the intelligent development,

We are united together,  

Driving cohesive forces to the epidemic prevention.

www.smartgen.cn

Once saw the wiring diagram of control module and ACB, it was not good when facing the dense jumper wire, especially the three-ACB control. There was a time when we wished a point-to-point, one-to-one connection between the control module and the switch.

Finally, the CP (couple) of ATS control module called "adapter" is ready to go in 2020. The adapter makes the secondary wiring connection between the control module and the switch easier, while the two switches are connected through the adapter to realize the electrical interlocking function. Currently, adapters are available in two configurations for dual power systems and two-line one-bus tie systems.

Dual Power Switch Control Module Adapter ATA600

The adapter is used for secondary wiring connection between control module and the ACB (Air Circuit Breaker).

Advantages:

1. Suitable for HAT600N series/HAT600P series/HAT700 series dual power ATS control modules;
2. Suitable for a variety of ACB (Air Circuit Breaker);
3. Integration of two air circuit breakers, specification 400V/50Hz/10A, no need for the customer to add microbreak protection;
4. Saving lots of field wiring time;
5. One to one wiring connection between control module and adapter;
6. One to one wiring connection between adapter and ACB (Air Circuit Breaker);
7. Integration of electrical interlock circuits between two air circuit breakers without cross wiring.

Two-line One Bus Tie Adapter ATA821

The bus tie control module adapter simplifies wiring between the control module and ACB (Air Circuit Breaker). Three in one function--- three air circuit breakers require only one adapter.

Advantages:

1. Suitable for HAT821 two-line one bus tie control module;
2. Suitable for a variety of (ACB) ;
3. Integration of two air circuit breakers, specification 400V/50Hz/10A, no need for the customer to add microbreak protection
4. Saving lots of field wiring time;
5. One to one wiring connection between control module and adapter;
6. One to one wiring connection between adapter and ACB (Air Circuit Breaker);
7. Integration of electrical interlock circuits between three air circuit breakers without cross wiring.
8. Wire harness can be customized according to the requirements.

www.smartgen.cn

Last issue we introduced the PC class motor-driven dual power switch control modules, this time we'll introduce several types ATS control modules that suitable for PC class electromagnetic-driven.

Cabinet Mounting Type---HAT162

Suitable for no breaking two stage ATS

Available for breaker brands: HanKwang, Xiakong,  SmartGen, two stage of Feiteng, etc.

Key Features:

Three types of installation: cabinet guide rail mounting, cabinet screw mounting, cabinet door mounting;

It is easy and convenient for short wiring distance in cabinet;

With testing functions of overvoltage, undervoltage, overfrequency, underfrequency, loss of phase and reverse phase sequence;

Panel LED clearly displays ATS operating status;

Capable of one way main use, two-way main use, auto trans./restore, auto trans./non restore

Simplied Type---HAT520NC

Suitable for no breaking two stage ATS

Available for breaker brands: HanKwang, Xiakong, SmartGen, two stage of Feiteng, etc.

Key Features:

Silicon mask with better high-low temperature performance;

The output contact of the genset is normally closed, no necessary to connect the external DC power;

Power supply normally/abnormally delay setting;

With testing functions of overvoltage and loss of phase;

With RS485 communication interface, "remote controlling, remote measuring, remote communication, remote regulation" function by the ModBus communication protocol.

Economical Type--HAT560NBC

Suitable for two stage and three stage ATS

Available for breaker brands: HanKwang, Xiakong, SmartGen, Feiteng, etc.

Key Features:

LCD display with simplified Chinese and English;

Two-way three-phase voltage and frequency collection and display;

Event log can record 50 items circularly;

Scheduled start & stop generator;

Can control two generators to work in a cycle;

With RS485 communication interface, "remote controlling, remote measuring, remote communication, remote regulation" function by the ModBus communication protocol.

Professional Type---HAT552/HAT553

Suitable for HAT552 two stage and HAT553 three stage

Available for breaker brands: HanKwang, Xiakong,  SmartGen, Feiteng, Feishilong, etc.

Key Features:

Specially designed for electromagnetic ATS, one-to-one connection between control module and switch, no jumper connection required;

Closing switch AC220V active output, directly control ATS;

Closed state feedback passive input, short connection effective;

With RS485 communication interface, "remote controlling, remote measuring, remote communication, remote regulation" function by the ModBus communication protocol;

Standard D-type USB interface, easy to configure parameters.

Among the above five types of products, HAT162, HAT520N and HAT552 are only applicable to two-stage switches, HAT553 is applicable to three-stage switches, and HAT560NBC is a general product, applicable to two-stage and three-stage ATS switches.These products have a wide range of market application base with strong stability and higher cost performance. At the same time, we also provide ATS control modules with medium and high-end functions: HAT600P series, HAT700 series, HAT820 series, etc., please choose according to your needs.

www.smartgen.cn

Recently, the backup diesel genset project of a data center was completed on schedule, which was highly recognized by customers during early debugging and later running.

This project consists of 8 diesel gensets, using WOODWARD easYgen-3100XT parallel control modules and easYgen-800 single unit control modules. The whole system monitors the operation of diesel gensets through the monitoring cabin.

The easYgen-3100XT controls the starting sequence, synchronization and load distribution of the genesets. After receiving the starting signal from easYgen-3100XT, the easYgen-800 single unit control module starts and controls the diesel gensets. The 4.3-inch screen of the module displays various parameters of the engine and generator.

The easYgen-3000XT series parallel control modules bring superior versatility and value to genset OEM and system integrators. easYgen-3000XT series control modules are available for gensets’ various specifications and purposes. The control module specially designs a set of algorithm and logic for startup, shutdown, control, protection, circuit breaker operation and utility functions of diesel gensets. It can be used not only for simple multi-machine parallel but also for synchronization and load distribution of multiple gensets in a complex segmented distribution system.

The easYgen-800 is a single unit control module with high performance, which can realize the automatic start/stop of the genset, data measurement, alarm protection and "Four Remote" functions (remote control, remote measure, remote communication, remote debugging), as well as the load switch control. The easYgen-800 control module is equipped with a 4.3-inch TFT display screen, intuitive human-computer interaction interface and high reliability, which can create more value for OEM generator manufacturers.

www.smartgen.cn

Some manufacturers and individuals confuse the publicity and counterfeit our products for false transaction, seriously damaged the interests of the consumers, but also caused great market disruption. Recently, our company has received many requests from customers to help them make sure whether the products they bought are genuine or not. Here, we issue this statement to remind the consumers to pay attention to the anti-counterfeiting traceability of legitimate products and correct identification methods. 

Brand identification element---please identify the logo of SmartGen products.

Please pay attention to the discontinuation information, for instance, the original HGM6100U series were off production, the HGM6100N series are being on sale instead.

At present, we adopt bar code as the unique identification of each product.

The PCB board and shell are clearly marked.

If you have any questions about the authenticity of the product, please call our local office or the national service phone number to confirm.

The web site and contact number of SmartGen are as follows:

Web: www.smartgen.com.cn/www.smartgen.cn

Tel: 0086-371-67988888/67981888/67992951

For any working unit or individual that carry out business activities in the name of "SmartGen", we will reserve the right to take further legal action!

Hereby declare!