SmartGen’s blog

CMM365-4G is a 4G wireless network communication protocol conversion module of all-modes, which can obtain genset controller data information via RS485 port, then monitor genset running through terminal (PC, tablet, mobile). Its main function and characteristics are as following:

1.4G wireless communication network, support all modes;2.Support BD and GPS positioning;3.With RS485 port;4.Supply range DC (8~35)V;5.With power, communication status LED indicator;6.Modular design, small size, light weight and guide rail installation;7.Mobile phone supports IOS, Android, Harmony OS system;8.Alarm information can be uploaded in real time;9.Module ID can be scanned to register, thus realizing convenient login.

Panel Description

GPRS, GPS Antenna

Overall Dimension

SmartGen Cloud Plus APP

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Split type genset controller HGMS62 has AMF function with standard RS485, USB, CANBUS (only for HGMS62MCAN) ports. The master control module and display module adopt split type design, combine standard harness and connector, thus fast realizing complete genset control system. It can reduce human wiring errors and improve complete genset efficiency.

Main function characteristics:
1.High protection level: IP65 for display part;2.Start, fuel and 2-way programmable relay adopt pluggable installation;3.Compatible with ECU and electronic GOV engines (correspond to HGMS62MCAN, HGMS62M);4.The master control module HGMS62M/62MCAN connects with display module HGMS62D, charger, electronic GOV via harness (harness length can be customized);5.The master control module adopts screw to fix terminal, which can connect to engine and generator directly;6.The master control module and display module both have USB port that is convenient for parameter setting;7.Built-in 10A fuse for mains, gen voltage sampling (easy to replace);8.Built-in 32A fuse for DC power supply (easy to replace);9.The master control module has power, alarm, running indicators;10.Customized display module;11.6-way relay output ports;12.5-way analog input ports (2-way can be defined as voltage/resistance/current type);13.4-way digital input ports;14.With DC +5V output (voltage type sensor supplies power);15.Can set parameters and can be used as single auto start controller.

Application Diagram

Individual Display Module

Typical Application

Overall Dimension

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HGMS61 split type genset controller is composed of display module and master control module. Among them, HGMS61D is display module, HGMS61M is master control module—MPU port is suitable for engine controlled by ESC. Moreover, HGMS61MCAN has CAN BUS port, which suits for ECU engines.

HGMS61D/M + Harness
The advantages of HGMS61:
1.There is no need for on-site wiring, customized standard harness, plug and play;2.Fully sealed structure of display module, IP65, dustproof and waterproof, adapt to lease special environment;3.Convenient maintenance: master control board adopts the most conventional start fuel relay, built-in universal fuse;4.Common function with SmartGen HGM6110N;5.Convenient customization: the display module only displays without control function, so it is more convenient to customize and does not affect the reliability.
Recently, split type HGMS61 has been adopted for customer silent genset. The on-site commissioning is smooth and use effect is satisfactory!

Installation Site

Split type HGMS61 controller makes control smarter! Looking forward to your choice!

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Gas genset can be used to generate power by using biogas produced after the treatment of animal manure, kitchen waste, etc. The power can be used for self-consumption or online, while generating power, gas genset can utilize the heat of circulating water and smoke, which is what we usually call CHP (Combined Heat and Power) application.

This project is a biogas genset for power generation, which utilizes the heat generated by cooling water during engine running through waste heat exchange. During the unit running, it is not only necessary to make full use of the heat of cooling water, but also to ensure the temperature of engine inlet cooling water. In the whole control process, controller has to control the high-temperature water waste heat valve, water cooling valve, low-temperature water cooling valve to ensure the engine running temperature.

The system controls both high-temperature water waste heat valve and cooling valve with the engine inlet temperature as the reference. If engine inlet temperature exceeds the set value, high-temperature waste heat valve will open gradually to provide the users with waste hot water and stabilize engine cooling water inlet temperature to set value.
If engine cooling water inlet temperature continues to rise and high-temperature water waste heat valve is fully open, open the high-temperature water cooling valve so that the engine circulating water can be cooled through the radiator.

Schematic Diagram

The control of intercooled water cooling valve is relatively simple and is also controlled by controller. The inlet temperature of intercooled water is used as the reference, the intercooled cooling valve is controlled to keep the intercooled water temperature at the set value during engine running.

Schematic Diagram

HGM9510N-CHP control system is specially developed for gas genset CHP application. It not only has the function of mains grid-connection, but also can collect equipment parameters and control external equipment through various expansion modules, and perform PID control for each valve.

Various Expansion Modules Application

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Following the launch of purely localized genset controller HGM8110LT and HGM8120LT in 2021, purely localized DC genset controller HGM8110DC-1 will be available in 2022!
The pure localization process of HGM8100 series genset controller is accelerated. We will continue to create a “Chinese Core” of genset intelligent control system and contribute to build modernization, localization and intelligence of national defense science and technology!

Main function and characteristics
· LCD with low-temperature heating function and electronic components that are resistant to extreme high and low temperature are applied; suitable for extremely low/high temperature (-40°C~+70°C) environment;· With USB, RS232, RS485, ETHERNET, CANBUS interfaces;· Suitable for control and protection of AC/DC genset;· 5-way analog inputs (2-way can be defined as resistance, voltage or current type);· 8-way relay outputs;· 8-way digital input ports (B- connected is active);· Working temperature: (-40°C~+70°C); storage temperature: (-40°C~+80°C);· Digital input/output, analog input can be expanded via CANBUS;· Built-in PLC;· DC voltage input: DC0V~10V (transmitter post stage voltage, ratio can be set);· DC current input: DC4mA~20mA (transmitter post stage voltage, ratio can be set);· DC+5V output (voltage type sensor supplies power).

Model function comparison

Typical application

Expand diagram

HGM8100 series products have now covered AC/DC genset control, single unit self-start, AMF, multi-set parallel, single unit grid-connection, gen-bus grid-connection. With better EMC performance, it can meet applications in high cold, high altitude and specific occasions, and effectively ensure the reliability and stability of power supply.

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Wish everyone has a wonderful beginning at the eighth day of the lunar New Year！

There is a new look at the Year of the TigerLucky draw brings blessing to everyoneWe prepare red envelope "wall"I wish you all good luckWho will win the surprise prize? We will see what happens

It's time to forge ahead. Setting off again to chase your dreams.I hope that everyone can continue to stride forward with head high on the first day of work in the Year of the Tiger.I hope that everyone will work with SmartGen with full spirit and set sail for a new journey together!

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The Spring Festival Holiday: Form Jan. 28 to Feb. 7, a total Of 11 days.

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As the New Year is approaching, Zhang Zhibing, a salesperson of SmartGen, is still serving customers in the customer site recently!
However, after a year of running around, we will finally get together. Today, our "sales champion" will finish his service and return to Zhengzhou from Yangzhou office.

SmartGen 2021 annual sales champion - Zhang Zhibing
It happens to be a heavy snow in Zhengzhou! From Yangzhou to Zhengzhou, driving 800 kilometers of rain and snow road adds a bit of hardship to his busy year.

We envy the beauty of the flowers blooming on the mountains, but few people know how it withstands the cruel wind and rain;
We envy his achievement for being the company's sales champion, but few people know what kind of efforts he has made behind his back;

"He is strong-willed, grasps the nettle, and is a leader in the company's sales team. He gets high achievement without belittling others. He is calm and not impetuous." The company's 2021 annual commendation conference gave him such an evaluation.

As the sales champion of SmartGen, he has been interpreting the unique qualities of SmartGen salesperson with his actions and results:
Focus - As one of the company's most experienced sales employees, he has been deeply involved in the genset market in Jiangsu for more than ten years!
Professional - As a sales expert of SmartGen, he knows not only the company's products, but also the customers' products. With excellent technology and rich experience, he have solved customer problems for many times, which has been highly praised by customers!
Diligence - 285 days of business travel in 2021, he often worked late at the customer's site; He has proved that "where there is diligence, there is success" with his achievements of "sales champion" for many years!

In such a special year of 2021, although with the worst rainstorm in a century bore down on Zhengzhou, the recurrent epidemic and the economic depression, his sales performance still increased significantly! The company's commendation conference commented him that, "He has become the sales champion of SmartGen for many years and his sales performance keeps growing every year. The sales performance is his most powerful words. He composes a brilliant chapter with advanced power!"

"No pain, no gain. He made progress through hard work and drew strength from the spring of struggle. Since joining SmartGen, he has been constantly learning and making progress, not afraid of difficulties and obstacles, opened up his own path, and demonstrated the sales miracle in Jiangsu area with extraordinary courage. Time without trace, life without regret, we can see from him that he is conscientious. " He will be an example for all of us!

Auspicious snow has drawn a perfect ending to Zhengzhou this year, which also inspires us to embark on a new journey in 2022!
We hope that our "sales champion" will make greater progress again in the coming year and continue to create another bumper harvest year that belongs to both the company and himself!

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SmartGen donates anti-epidemic materials to help epidemic prevention and control
With the Spring Festival approaching, the outbreak of COVID-19 in many places across the country has touched the hearts of hundreds of millions of Chinese people, and the people of Zhengzhou are once again facing a severe epidemic challenge!

The virus has no lover, but people do. Thanks to the timely and precise prevention and control of the Party and the government, the hard work of medical staff in recent days, and the full cooperation of the people of Zhengzhou, the epidemic in Zhengzhou is gradually improving!
At present, Zhengzhou is at a critical stage in the fight against the epidemic. Many medical staff are still sticking to the front line. There is a large demand for anti-epidemic materials every day!

While doing strict daily disinfection and personal protection for employees, SmartGen also actively contributes to the anti-epidemic action, and donates protective clothing and protective shoe covers to front-line medical staff through the Zhengzhou GaoXin District Charity Federation on January 21. All employees of SmartGen will join hands with all medical staff and the people of Zhengzhou to fight the epidemic and resolutely win the battle of epidemic prevention and control!

Action shows responsibility, love fights the epidemic! I believe that the haze of the epidemic will eventually dissipate with our joint efforts, and the spring flowers will eventually come!
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Customer demand:10 gensets are divided into 5 groups, two units of each group need to be connected in parallel. 5 step-up transformers boost 400V to 10kV respectively, 5 groups of generators are connected in parallel synchronously through 5 groups of bustie switches, and then connected in parallel with 10kV mains.

Unit Site

Solution:HGM9510 is selected for 10 gensets parallel, HGM9580 is selected for 5 groups of bus join cabinet, HGM9560 is selected for generator bus and mains parallel. Due to genset distribution room and diesel high voltage distribution room are too far, MSC communication selects CAN bus relay module SGCAN300 (CAN BUS to optical fiber).

Genset Parallel and Grid-connection Application

Working process:
1.When mains is connected to the grid, HGM9560 gen close/open key needs to be pressed manually to close load breaker, then schedule HGM9510 to start, HGM9580 automatically closes bustie switch synchronously at the same time, finally, gen and mains parallel synchronously, load outputs according to set active power output percentage by HGM9560.
2.When mains is abnormal, HGM9560 will automatically schedule genset to start; when gen close normally, HGM9580 will automatically close bustie switch in turn. After the external grid-connection/isolated grid knob is switched to isolated grid, load switch will automatically close, generator supplies power for load (generator takes all loads).

Debugging Site

After debugging, this application is completed successfully. The system is stably running, which wins customers’ praise.

Group Photo

SmartGen currently has upgrade parallel controller HGM9510N passed UL certification for your choice!

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It was the hot summer of 2019 when I first met Fu Ruirui.
I vaguely remembered the situation at that time, the head of HR told me that the girl who applied for the debugging position was very good and asked me to come for an interview.
When I got her resume, the first thing I saw was a line of beautiful fonts. But when I saw the major, I was very surprised. Normal university? Music major? Were you sure that the person recommended to me was the debugger? Fortunately, she had done debugging related work before, which slightly dispelled my doubts.
Looking at this gentle, elegant, quiet and indifferent girl, I decided to hire after in-depth conversation. She may be a good candidate if the company has activities in the future.

Not long after she joined the company, her mentor told me: "she is really good. She is very quick to learn and has a very strong learning ability. The most important thing is that she has a job in her eyes. She can do it quickly and well without my help , and she is very serious and careful. We should recruit more capable employees for our production line in the future.”
When you get to know her deeply, you will find that under the gentle and elegant appearance, she is actually a workaholic. Before 8 o'clock in the morning, she is busy in the workshop. Before everyone go to work, she starts the day's preparation work: opening the test bench and confirming the equipment status in advance; Preparing the SOP files, test lines, test tools, etc. of the first batch of streamline products according to the planned sequence; Then doing the 5S work on site. When other employees arrive at their posts one after another, she has already finished the preparatory work, and is waiting for working.
Slowly, the colleagues around her will unconsciously follow her to start the preparations before going to work. I think this is the power of example. The world will live up to every persistence and effort. In just one year of joining the company, she was selected as the company's annual "benchmark employee".
Usually, I can often hear everyone calling her to help confirm the product, check whether there is any problem with the test line, and arrange for support. At this time, you can always hear her crisp response, tirelessly solve one problem after another, never say tired. I once asked her, "don't you feel bored with these trivial and meticulous work every day?" "No," she said. "I love my job. I just think about how to do it well."

From the staff to the group leader, from the group leader to the line leader, she has taken every step steadfastly and firmly.
From the preliminary test to the outgoing quality control, she is mainstay of the outgoing quality control process.
There are many stories about her, which will not be earth-shaking, and it sounds very ordinary just like the ordinary people around us. But excellence is never something to say. Excellence is created by accumulated efforts in those ordinary days. Excellence is to accept the ordinary, and then go all out to be outstanding in the field you love.
Ordinary and tenacious shines in her daily work and lasts in the long river of years.

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